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In the presented application, six non-contact RFID sensors (SAFIX W3) secure an assembly system. A safety light curtain with finger protection is designed for cyclic intervention. Two emergency stop buttons are installed for enhanced safety technology. Four Safety Simplifiers with various functions, such as control elements and distributors, evaluate the safety components and safely switch off the drives in the control cabinet. The main objective of the application is to reduce wiring effort and ensure flexible expansion of the safety technology. Since a control cabinet of an assembly system cannot always be installed directly next to the system, a secure wireless interface was used to reduce wiring effort and thus commissioning time!
Automated injection molding machines have particularly high requirements for safety technology. A performance level of PLe and highly coded safety sensors or switches are the basic prerequisites for such a safety concept. Injection molding machine manufacturers therefore use standardized EUROMAP interfaces between injection molding machines and external safety devices. The EUROMAP 73 interface is frequently used in this context.. The EUROMAP 73 driven by the DIN EN 201 requires three closers and three openers from the safety devices for the integration of the injection molding machine. In contrast, the newer EUROMAP 78 uses intrinsically safe OSSD signals (Output Switching Signal Device). With the Safety Simplifier, SSP offers a ready-made safety solution with an integrated EUROMAP 73 or EUROMAP 78 interface as a plug & play variant. Thanks to the safety-oriented wireless communication (PLe), the system is highly flexible, and no wiring effort is required for the user.
Simple planning Thanks to its modular design, up to 16 Safety Simplifiers can be decentralized across the robotic cell, taking over all safe and non-safe control tasks right where they are needed. If doors, robots, or machines are integrated later on, another Safety Simplifier implements the safety functions by being integrated into the safety circuit.
Reduction of commissioning time Due to the IP65 protection rating of the Safety Simplifier, an external safety control system or even a control cabinet for the safety technology is not required. Wiring of safety components is minimized with the help of secure wireless communication.
The strength of the Safety Simplifier in safely collecting, processing, and securely shutting down inputs and outputs is fully utilized in combination with Safety Integrated. The Safety Simplifier flexibly collects signals from light curtains, control units, and safety switches. Simple actuators, such as drives, can be directly shut down. Drives or robots that need to be shut down via a safe bus can be controlled through the existing Safety Integrated safety control system. The Safety Simplifier passes up to 14 individual safety functions according to PLd or 7 individual safety functions according to PLe to the higher-level safety control system. For a robotic system, usually only 2 to 4 safety functions are required. Status information is sent to the standard PLC via two to four non-safe inputs and outputs, as well as the free software gateway. The entire safety logic can be programmed and executed in the Safety Simplifier. The safety program in the Safety Integrated control system is minimized.
The core of our Safety Simplifier – Customizable & adaptable
Seamless and efficient setup thanks to the user-friendly Simplifier Manager
Effortlessly via an encrypted Wi-Fi signal or a wired connection
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