Simple Planning

Thanks to its modular design, up to 16 Safety Simplifiers can be distributed across your robotic cell, handling all safe and non-safe control tasks exactly where they are needed. If additional doors, robots, or machines are integrated later, they can simply be equipped with a Safety Simplifier and seamlessly connected to the safety circuit.

 

System control circuit

Safety Simplifier on the control cabinet of a processing machine: Thanks to the integrated safety PLC, all safety functions of the processing machine can be applied or the Safety Simplifier acts as an interface between the individual components

Simplifier installed on a tool stand

The Safety Simplifier installed on the tool stand monitors the safe tool change of the robot

Safety Simplifier - Safety Controller

Operational unit and monitoring of the safety switch (e.g. tGard) on the sliding door

 

Robot cell

 

Safety Simplifier with the Safety Light Curtain

Safety Simplifier evaluates the OSSD signals of the muting light grid and provides the override function in case of faults

Robot Control System

The Safety Simplifier installed on the control cabinet of the robot for safe communication and shutdown of the robot

Safety Simplifier with the Safety Fence

Operational unit and monitoring of the safety switch on the wing door

 

Safety Simplifier Application - robot

Safe Wireless Communication with Safety PLC Safety Simplifier

Application Description

The illustrated schematic shows an automated processing machine with a handling robot. Using Safety Simplifier devices, only three decentralized Safety Simplifiers are required to evaluate all safety functions. A separate safety controller and the otherwise mandatory control cabinet are no longer needed.

This reduces planning costs, as systems can be standardized and are modularly expandable. Future system expansions with additional robots or safety doors can be implemented effortlessly. Additionally, hardware and software validation can be easily carried out thanks to the clear system and software design.

 

 

Machine Requirements

A standard processing machine, which already has integrated safety technology (Door 1 and Door 2 + internal emergency stop, speed monitoring, etc.) via internal wiring (e.g., Mosaic safety PLC), typically requires the following interfaces for external connection:

 

 

Products – Safe Robot Integration

 

Safety Simplifier

 
 

The Safety Controller with Integrated Wireless Interface

→ S16LDRB-H10-Q1A-Q2A-Q3A-Q4A

Safety Simplifier

 

 

The Safety Controller with Integrated Wireless Interface
Emergency Stop | 3 Illuminated Push Buttons | M12 5-Pin Connector | M12 8-Pin Connector

→ S14LDRB-H0A-E2-I1-I1-I1-Q1A-Q2A-Q3C-Q4J-W16