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Implementation of a robotic cell with the Safety Simplifier
Simple Planning
Thanks to its modular design, up to 16 Safety Simplifiers can be distributed across your robotic cell, handling all safe and non-safe control tasks exactly where they are needed. If additional doors, robots, or machines are integrated later, they can simply be equipped with a Safety Simplifier and seamlessly connected to the safety circuit.
Safety Simplifier on the control cabinet of a processing machine: Thanks to the integrated safety PLC, all safety functions of the processing machine can be applied or the Safety Simplifier acts as an interface between the individual components
The Safety Simplifier installed on the tool stand monitors the safe tool change of the robot
Operational unit and monitoring of the safety switch (e.g. tGard) on the sliding door
Safety Simplifier evaluates the OSSD signals of the muting light grid and provides the override function in case of faults
The Safety Simplifier installed on the control cabinet of the robot for safe communication and shutdown of the robot
Operational unit and monitoring of the safety switch on the wing door
Safe Wireless Communication with Safety PLC Safety Simplifier
Application Description
The illustrated schematic shows an automated processing machine with a handling robot. Using Safety Simplifier devices, only three decentralized Safety Simplifiers are required to evaluate all safety functions. A separate safety controller and the otherwise mandatory control cabinet are no longer needed.
This reduces planning costs, as systems can be standardized and are modularly expandable. Future system expansions with additional robots or safety doors can be implemented effortlessly. Additionally, hardware and software validation can be easily carried out thanks to the clear system and software design.
Machine Requirements
A standard processing machine, which already has integrated safety technology (Door 1 and Door 2 + internal emergency stop, speed monitoring, etc.) via internal wiring (e.g., Mosaic safety PLC), typically requires the following interfaces for external connection:
The Safety Controller with Integrated Wireless Interface
→ S16LDRB-H10-Q1A-Q2A-Q3A-Q4A
The Safety Controller with Integrated Wireless Interface Emergency Stop | 3 Illuminated Push Buttons | M12 5-Pin Connector | M12 8-Pin Connector
→ S14LDRB-H0A-E2-I1-I1-I1-Q1A-Q2A-Q3C-Q4J-W16
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